Subject :Internal Quality Audit  Ref : MA/QD26/001

*Internal Quality Audit schedule

DATE AUDIT SCOPE DURATION AUDITOR DEPARTMENT IN-CHARGE

DAY 1

MANAGEMENT CONTROL
 - Quality Policy & Objective
 - Organisation Chart
 - Responsibility & Authority
0930-1040 To be Advised General
Operations
Sales & Marketing
Finance/MIS
Project & Development
Department Heads
CONTRACT REVIEW
  ? Quality Record
  ? Corrective Action
1045-1150 To be Advised Sales & Marketing Snr Sales Manager
Director of Sales & Mktg
PURCHASING
 - Supplier Qualification
 - Supplier Assessment
  ? Quality Record
  ? Corrective Action
1200-1300 To be Advised Operation Operations Manager
PURCHASING
 - Consumable Product
 - Airline Cargo Space (Contracted)
 - Airline Cargo Space (Booking)
  ? Quality Record
  ? Corrective Action
1405-1450 To be Advised Operations
Project & Development
Customer Service
Warehouse Officer
Senior Space Controller
Assistant CS Officer
INSPECTION, MEASURING & TEST EQUIPMENT CONTROL 1500-1530 To be Advised Operations Operations Manager
Warehouse Officer
TRAINING
  ? Quality Record
1530-1630 To be Advised All Departments Department Heads

Debrief/Discussion on Day's Audit - 1630-1730 Hrs

Recommended By                                                           Approved By

 

                                                                                                                                                    
 Quality Management                                                       Managing Director

 

DATE AUDIT SCOPE DURATION AUDITOR DEPARTMENT IN-CHARGE

DAY 2

EXPORT SERVICE FLOWCHART

PRODUCT IDENTIFICATION & TRACEABILITY (EXPORT)
 - Quality Record
 - Organisation Chart
 - Corrective Action

0930-1200 To be Advised Sales & Marketing Project & Development Operations Senior CS Executive Executive Secretary Export Manager
HANDLING OF CUSTOMER COMPLAINT 1200-1300 To be Advised Sales & Marketing Project & Development Operations Finance & MIS Senior CS Executive
Executive Secretary
Export Manager
Head of Department
INSPECTION (EXPORT)

CONTROL OF NON-CONFORMANCE (EXPORT)

HANDLING, STORAGE, PALLETISING, PACKING, COLLECTION
  ? Quality Record
  ? Corrective Action

1405-1630 To be Advised Sales & Marketing Operations Senior CS Executive
Warehouse Supervisor
Traffic Supervisor
Export Manager
Warehouse Officer
Operations Manager

Debrief/Discussion on Day's Audit - 1630-1730 Hrs

Recommended By                                                           Approved By

 

                                                                                                                                                    
 Quality Management                                                       Managing Director

 

DATE AUDIT SCOPE DURATION AUDITOR DEPARTMENT IN-CHARGE

DAY 3

IMPORT SERVICE FLOWCHART

PRODUCT IDENTIFICATION & TRACEABILITY (UNPORT)

INSPECTION (IMPORT)

CONTROL OF NON-CONFORMANCE (IMPORT)

HANDLING, STORAGE, PALLETISING, PACKING, DELIVERY
 ? Quality Record
 ? Corrective Action

0930-1230 To be Advised Sales & Marketing Project & Development Operations CS Supervisor 
Executive Secretary
Import Executive
Import Executive
Warehouse Officer
Traffic Supervisor
Operations Manager
DOCUMENT CONTROL

INTERNAL QUALITY AUDIT

MANAGEMENT REVIEW
  ? Quality Record
  ? Corrective Action

1405-1630 To be Advised

 -----

Quality Management

Debrief/Discussion on Day's Audit - 1630-1730 Hrs

Recommended By                                                           Approved By

 

                                                                                                                                                    
 Quality Management                                                       Managing Director


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Subject :Internal Quality Audit  Ref : MA/QD26/002

*Internal Quality Audit Checklist


Mantraco Ltd.
Internal Quality Audit Checklist

Auditors   1)                            
               2)                            

Date :                             

Comply?

A. MANAGEMENT CONTROL YES NO NA
    1. Was the company's quality policy and objective
        made know and understood at all levels?
o o o
    2. Has company achieved the quality objective set? o o o
    3. Are the responsibilities and authorities of the staff
        understood by them?
o o o
    4. Is Management Review and Internal Quality Audit
        conducted in previous year?
o o o
    5, Are the records of management review and internal
        quality audit maintained?
o o o
    6. Are the documented quality system
        procedures/instructions implemented and effective?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

B. SERVICE FLOWCHART QUALITY CONTROL PLAN
    1. Does the Quality Control Plan contains clear
        inspection instruction?
o o o
    2. Are instructions performed as per the Quality Control
        Plan?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

C. CONTRACT REVIEW
    1. Are the procedures made known to the relevant 
        people and implemented?
o o o
    2. Are customer's required adequately defined and 
        documented?
o o o
    3. Are the operations carried out according to 
        procedures?
o o o
    4. Are the records of contract review maintained? o o o
    5. Are the differing requirements resolved? o o o
    6. Are changes to original contract made known to all 
        concerned?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

D. DOCUMENT CONTROL
    1. Are documents including changes reviewed and 
        approved by appropriate personnel?
o o o
    2. Are obsoleted documents promptly removed from all 
        points of issue and use?
o o o
    3. Are appropriate documents available at location 
        where operations essential to the effective 
        functioning of the quality system are performed?
o o o
    4. Are changes to documents effected according to 
        procedures?
o o o
    5. Are distribution of the documents controlled? o o o
    6. Are staff informed of the changes affecting them? o o o
    7. Are documents properly and duly authorised before 
        issue?
o o o
    8. Is the Quality Manual Distribution List available and 
        maintained?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

E. QUALIFICATION/ASSESSMENT OF SUB-CONTRACTOR
    1. Is the Approved Subcontractor List update? o o o
    2. Are new subcontractors qualified according to 
        procedure?
o o o
    3. Are qualification/assessment reports kept? o o o
    4. Are subcontractor's performance information 
        maintained?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

F. PURCHASING DATA 
    1. Do the purchasing documents contain data clearly 
        describing the product order?
o o o
    2. Are relevant and authorised signatures seen on 
        purchase document?
o o o
    3. Are changes made to the purchasing documents 
        authorised?
o o o
    4. Are purchasing procedures implemented?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

G. PRODUCT IDENTIFICATION AND TRACEABILITY 
    1. Are all cargoes identified? o o o
    2. Are the identification and traceability adh o o o
    3. Is cargo identification and traceability adherence to 
        procedures?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

H. IMPORT/EXPORT SERVICE INSPECTION 
    1.Is incoming inspection performed on every shipment? o o o
    2. Is the inspection results document? o o o
    3. Does inspection record contain all essential data? o o o
    4. Is non-conforming shipment identified and 
        segregated till disposition is made?
o o o
    5. Is written inspection instructions available? o o o
    6. Does the inspection record contain appropriate 
        signatory
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

I. INSPECTION, MEASURING & TEST EQUIPMENT 
    1. Are equipment calibrated and properly maintained? o o o
    2. Is individual calibration record maintained and 
        current?
o o o
    3. Are obsoleted equipment clearly identified? o o o
    4.Is status of calibration clearly indicated on each 
       equipment?
o o o
    5. Is Equipment List updated for all including newly 
        purchased instruments?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

J. HANDLING OF CUSTOMER COMPLAINT 
    1. Is handling of customer's complaint performed as per 
        documented procedure?
o o o
    2. Does the SR Report contain the appropriate 
        signatory?
o o o
    3. Is corrective action taken to rectify the complaint?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

K. CONTROL OF NON-CONFORMANCE 
    1. Are there identifications for non-conforming 
        cargoes?
o o o
    2. Are there documentations for non-conforming 
        cargoes?
o o o
    3. Are non-conforming cargoes segregated? o o o
    4. Are disposition of non-conforming cargoes clearly 
        indicated and authorised?
o o o
    5. Are there notification to functions concerned for 
        non-conforming cargoes?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

L. CORRECTIVE ACTION 
    1. Are the corrective actions, implemented, verified and 
        documented?
o o o
    2. Is investigation carried out by affected personnel to 
        determine cause of problems together with proper 
        documentation in the CAR?
o o o
    3. Are CARs reviewed regularly to determine the 
        effectiveness of action taken?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

M. HANDLING, STORAGE, PALLETISING, PACKAGING, COLLECTION AND DELIVERING 
    1. Are cargoes properly stored? o o o
    2. Are cargoes stored in appropriate location to prevent 
        damage/theft?
o o o
    3. Are store records updated to reflect currentness? o o o
    4. Are cargoes clearly identified? o o o
    5. Are cargoes collected as per documented 
        procedure?
o o o
    6. Are cargoes delivered as per documented 
        procedure?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

N. QUALITY RECORD 
    1. Are quality records retrievable when required? o o o
    2. Are quality records kept as per retention period 
        indicated?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

O. TRAINING 
    1. Are personnel performing assigned task qualified? o o o
    2. Are training records of employee maintained? o o o
    3. Are training records retrievable when required? o o o
    4. Are training records legible and identifiable?
.
o o o

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

P. OTHERS 

Remarks :                                                                                                                             
                                                                                                                                             
                                                                                                                                             
                                                                                                                                             
.

     Auditors   1)                            
                    2)                            
.

Date :                             

GENERAL COMMENTS:
                                                                                                                                            
                                                                                                                                             
                                                                                                                                            
                                                                                                                                            
                                                                                                                                            
                                                                                                                                            
.
D/V Report Attached?


                                       
Auditor Signature
Yes/No No.                                   


                                        
Date



                                       
Auditor Signature




                                        
Date


Note: This report shall be circulated to all auditees and Quality Management for information.


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Subject :Internal Quality Audit  Ref : MA/QD26/003

*Discrepancy/Variation Report


Internal Quality Audit Checklist

DISCREPANCY/VARIATION REPORT
(Internal Quality Audit)
.

To :                                                                              Date : 

From : 

cc : 
.

Department Staff Present :                                 Auditors :                              

                                                                                                                     

                                                                                                                     
.

Details of Discrepancy/Variations

 

 

 

.

Comments/Agent Actions

Note: 1) The discrepancies have been fully explained and understood.
         2) Corrective Actions to be made by                        days.

Department Representative Signature        Audirot's Signature           Date

                                                                                                                    

                                                                                                                    

                                                                                                                    

.

Discrepancies Follow-Up             Verification Audit Conducted on                      

Auditor's Comments:                                                                                      

                                                                                                                    

                                                                                                                    

Auditor's Signature/Date

                                                                                                              

                                                                                                              

.


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Subject :Internal Quality Audit  Ref : MA/QD26/004

*Auditee/Auditor Acknowledgment Form



Auditee/Auditor Acknowledgment Form

AUDITEE/AUDITOR ACKNOWLEDGEMENT
(Internal Quality Audit)
.

 

Date    :                                                   Area of Audit :                                 

Scope  :                                                                                                        

Auditee(s) Present :                                         Auditors :                                 

                                                                                                                     

                                                                                                                     

.

Non-Conformance(s)

                                                                                                                     
                                                                                                                     
                                                                                                                     
                                                                                                                     
                                                                                                                     
                                                                                                                     
.

Auditee's Signature                        Auditor's Signature

                                                                                        

                                                                                         

                                                                                         

.


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